Build a custom sauna

Designed in 3D. Built to the drawing.

Every Chillfire custom sauna is worked out in 3D around your property first: layout, glass, benches, heat and finish. You see it before we build it, and the finished room matches what you approved.

Kit or custom

Two paths to your sauna

Start from a kit

A proven sauna, installed by our crew. Best for straightforward sites and the fastest route to your first session.

  • Lower cost
  • Installed in days
  • Upgrades, decks and plunges still available
Browse the catalogue

Build it custom

A sauna designed for your property and built like a small home. Best when the site, the view or the use doesn't fit a box.

  • Designed in 3D around your site
  • Your layout, glass, benches and heat
  • Insulated envelope built to last generations
See custom builds

Not sure which fits? We'll steer you during the site visit.

The 3D design process

From your yard to a model to the real thing

Design is where a custom sauna is won or lost. We answer the hard questions in the model, where a change is a few clicks, instead of on site, where it is lumber and labor. Here is how that goes, with the builds where we did it.

What design gives you

  • 3D rendered design options tailored to your space, style and how you'll use it.
  • Recommendations on materials, layout, heater type and key design elements.
  • Construction drawings, a scope of work and a timeline.
  • A final build quote priced from the drawings.

The design fee is usually 5% of the site-visit estimate. That estimate is written to land within 20% of the final build cost if the scope holds.

  1. Chillfire Wolf custom sauna in a private garden
    Wolf: a 4 ft 2 in × 8 ft footprint, sized to fit inside the lot's setbacks.
    01

    Start from the site

    Design starts on your property, not on a catalogue page. At the site visit we map where the sauna can sit, the walk from the house, where power comes from, setbacks and what you will look at from the bench. Those limits become the first lines of the 3D model.

  2. Modern wooden cabin with a curved roof on a raised wooden deck surrounded by green trees.
    Contrast therapy deck: orientations and layouts were tested in 3D before the deck was framed.
    02

    Test layouts in 3D

    Next we block the sauna out in 3D and try options side by side: orientation, footprint, door and glass positions, bench tiers, where the heater goes, and how it sits next to a deck, plunge or pool. Comparing a kit against a custom layout happens here, while changes cost nothing.

  3. Render of the Chillfire Retreat custom sauna
    Retreat: the exterior render the build is following.
    Render of the Chillfire Retreat custom sauna interior benches and window
    Retreat: interior render with three bench tiers and the window.
    03

    Render the look

    Once the layout works, we render it: cladding, roofline, glass, wood tones, lighting and the view from inside. You see the finished sauna before a board is cut, and we go back and forth until it is right.

  4. Sauna floor plan showing lighting design options including bench under lighting and pathway lighting.
    Lighting plan: under-bench and pathway lighting options drawn on the floor plan.
  5. Blueprint of a custom sauna showing detailed measurements and construction notes.
    Custom Modern Sauna: the construction drawing, with measurements and build notes.
    05

    Draw it to build

    When you sign off, the model becomes construction drawings with measurements and build notes. That set is what we price your final build quote from, and what the crew, or your own contractor, builds from.

  6. Worker installing a wooden wall with a power drill on a sauna construction site.
    Custom Modern Sauna: walls going up to the drawing.
    Small outdoor wooden sauna with large glass windows in a backyard with trees and a wooden fence.
    The finished sauna, in use beside the garden and pool.
    06

    Build it to the model

    The sauna is framed, insulated, weatherized and finished like a small home, following the drawings. Because the design questions were answered up front, the build moves fast and the finished room looks like the render.

Start to finish

How a custom build goes

6–12 weeks total
  1. 01

    Reach out

    Share your space, timeline and what you want the custom sauna to do for you.

  2. 02

    Site visit

    We map placement, electrical and any additional site prep needed.

  3. 03

    Design & iteration

    Drawings, cladding and layout go back and forth until the build is right. The design fee is 5% of the estimate.

  4. 04

    Deposit

    Once the drawings are signed off, a 50% deposit covers materials.

  5. 05

    Build & install

    Built like a small home, then installed on your prepared base.

  6. 06

    Walkthrough

    We test everything, teach operation, and back it with a 90-day warranty.

The timeline depends mostly on how many design rounds it takes. Read the full build process

What gets built

Insulated like a home

Every custom wall, roof and floor in the model is a layered assembly. Heat stays in the room, moisture stays out of the frame, and the weather never reaches the insulation.

01

Sauna interior

Heat-ready wood finish, fitted benches and a foil vapor barrier that reflects heat back into the room.

02

Insulated enclosure

A deep, continuous insulation layer in walls, roof and floor so the room heats fast and holds it.

03

Weather control

House wrap, flashing and a vented rain screen that keep air and water out of the wall.

04

Exterior shell

Durable cladding and roofing chosen for the site, the climate and the architecture.

Inside the room → outside the building

Wood, chosen in the design

Interior walls and ceilings

Thermally modified spruce

Heat-treated, stable and resin-free, with a warm, even brown tone.

Benches and backrests

Thermally modified aspen

Smooth, splinter-resistant and cool to the touch at high heat.

Interior or exterior

Cedar

Classic aroma and natural rot resistance for a traditional feel.

The outside shell

Exterior cladding

Wood, metal or composite siding chosen to suit the site and the house.

What is thermowood?

Start with your site

A Digital Site Visit covers your space, your goals and a realistic budget, and it's the first step toward your 3D design.

Book a Digital Site Visit

Schedule Your Digital Site Visit